Start A continuous process to consolidate
thermoplastic composites Weiche Material 1 Layups Traditional layups Film-Stacking & Prepreg method Thermoplastic films with fiber fabrics (Film-Stack) Unidirectional fiber pre-impregnated with matrix (UD-Tape) Hybrid fabrics (Twintex) Material 2 Direct Direct injection Direct injection method of the matrix Direct melt injection between fiber fabrics (Direct melt injection) Material Produkte Flat panel Primary production of semi-finished products (organic sheets) for further processing by thermoforming processes.
Forming can also be combined with injection molding processes, resulting in a high degree of automation.

Profile production possible. Profiles Primary production of long profiles with continuous, curved or varying cross section in a continuous process.

Plate production possible.
 CCM PLANT Anlagen Singlestage Standard production widths: 24" - 50" (660 - 1300mm)
Other sizes available on request.
 Creel system Press
unit
 Material
outlet area
 Release foil
holder Material
inlet area
 Feeding
unit
 Release foil
rewinder
 Periphery Press
unit
Software
PROCESS Double Stage Standard profile cross-section: 50x50mm - 310x220mm
Other sizes available on request.
 Material
outlet
area Material inlet
area Creel
system Release foil
holder Press
unit
 Feeding
unit
 Release foil
rewinder
Periphery
 PROCESS Periphery Software
 Prozess Animation Prozess PROCESS ANIMATION double_creel Creel system Pneumatically operated core chucks for the inclusion of standard winding cores (3”/6”)
 Individually adjustable brake force (manual or fully automatic)
● ● 2-fold units (modular expandable)
Rotation monitoring (optional)
● Material rolls or stacks of materials included
● Max roll weight 200kg
● ● 50x50mm - 310x220mm
Other sizes available on request PROCESS double_releasefoil 50x50mm - 310x220mm
Other sizes available on request Release foil holder Pneumatically operated core chucks for the inclusion of standard winding cores (3”/6”) ● Individually adjustable brake force (manual or fully automatic) ● 2-fold units (modular expandable) ● Optional rotation monitoring ● Max roll weight 200kg ● PROCESS double_materialinlet 50x50mm - 310x220mm
Other sizes available on request Material inlet tables ● Area for the integration of additional equipment. Material inlet area
 Pre-Heating unit ● Pre-Pressing unit ● Pre-Forming unit ● Measurement equipment for quality control ● PROCESS double_pressunit 50x50mm - 310x220mm
Other sizes available on request Press unit 2 vertical and 4 horizontal press cylinders ● Tool expertise
- Tool design and simulation
- Process development
- Turn key solution
- Measurement of produced profiles
● PROCESS double_feedingsystem 50x50mm - 310x220mm
Other sizes available on request Feeding unit
 Stroke length freely adjustable ● Positioning accuracy +/- 0.2mm (standard) ● Adjustable speed and acceleration of the feeding cylinder ● Adjustable clamping pressure ● Installation of profile-specific clamping units
● PROCESS double_materialoutlet 50x50mm - 310x220mm
Other sizes available on request Area for the integration of additional equipment. Material outlet area
 Material outlet tables ● Measurement equipment for quality control ● PROCESS double_rewinder 50x50mm - 310x220mm
Other sizes available on request Multiple use of the release foil in plate production

● ● Release foil rewinder Pneumatically operated core chucks for the inclusion of standard winding cores (3”/6”) Drive unit for winding up the used release foil
      - Drive force and speed individually adjustable
● 2-fold units (modular expandable)
● Max roll weight 200kg
● PROCESS double_periphery 50x50mm - 310x220mm
Other sizes available on request Periphery Standard interface for the integration of several external devices ● I/O communication between external devices and CCM press ● Implementation of "intelligent" aggregates with own PLC control ● Integration of external devices in emergency stop circuit ● PROCESS single_creel 24" - 50" (660 - 1300mm)
Other sizes available on request ● Creel system Pneumatically operated core chucks for the inclusion of standard winding cores (3”/6”)
 Individually adjustable brake force (manual or fully automatic)
● 2-fold units (modular expandable)
Rotation monitoring (optional)
● Material rolls or stacks of materials included ● Weight of a material roll up to 800kg bearing on one side,
>800kg bearing on both sides
● ● PROCESS PROCESS single_materialinlet 50x50mm - 310x220mm
Other sizes available on request Area for the integration of additional equipment. Material inlet tables ● Material inlet area
 Pre-Heating unit ● Pre-Pressing unit ● Pre-Forming unit ● Measurement equipment for quality control ● PROCESS single_releasefoil 24" - 50" (660 - 1300mm)
Other sizes available on request Release foil holder Pneumatically operated core chucks for the inclusion of standard winding cores (3”/6”) ● Individually adjustable brake force (manual or fully automatic) ● 2-fold units (modular expandable) ● Optional rotation monitoring ● Weight of a release foil roll up to 800kg bearing on one side,
>800kg bearing on both sides ● PROCESS PROCESS single_materialoutlet 50x50mm - 310x220mm
Other sizes available on request Area for the integration of additional equipment. Material outlet area
 Material outlet tables ● Measurement equipment for quality control ● PROCESS Pre-Forming unit single_pressunit 24" - 50" (660 - 1300mm)
Other sizes available on request Press unit 4 vertical press cylinders ● Tool expertise
- Tool design and simulation
- Process development
- Turn key solution
- Measurement of produced profiles
● PROCESS PROCESS single_feedingsystem 24" - 50" (660 - 1300mm)
Other sizes available on request Feeding unit
 Stroke length freely adjustable ● Positioning accuracy +/- 0.2mm (standard) ● Adjustable speed and acceleration of the feeding cylinder ● Adjustable clamping pressure ● Clamping plates with rubber clamping strips
- Rubber clamping strips quickly and individually
    interchangeable (closure)
- Clamping plates easily replaceable for profile production
● PROCESS PROCESS single_releasefoil 24" - 50" (660 - 1300mm)
Other sizes available on request Multiple use of the release foil in plate production

● ● Release foil rewinder Pneumatically operated core chucks for the inclusion of standard winding cores (3”/6”) Drive unit for winding up the used release foil
      - Drive force and speed individually adjustable
● 2-fold units (modular expandable)
● Weight of a release foil roll up to 800kg bearing on one side,
>800kg bearing on both sides
● PROCESS PROCESS single_periphery 24" - 50" (660 - 1300mm)
Other sizes available on request ● Release foil rewinder Pneumatic clamping shafts (core chucks) for the inclusion of
standard winding cores (3"/6") Drive unit for winding up the used release foil
      ● Drive force and speed individually adjustable
● 2-fold units (modular expandable)
● Weight of a release foil roll up to 800kg bearing on one side,
>800kg bearing on both sides
● Periphery Standard interface for the integration of several external devices ● I/O communication between external devices and CCM press ● Implementation of "intelligent" aggregates with own PLC control ● Integration of external devices in emergency stop circuit ● PROCESS PROCESS Software Single Quick access to all important setting parameters Overview of all important media pressures and temperatures

Diagnosis of security systems

Direct access to the machine PLC for diagnostic purposes

Access to all important circuit diagram

Access to the chapters "Maintenance" and "Operation" of the operating
instructions Automatic recording of all process value changes made with corresponding
user assignment

Automatic recording of all malfunction and error messages

Evaluation with help of filters and search functions Quick access for remote maintenance support if necessary (remote
maintenance only possible after approval by the customer) Access management with user level

User level management for all input fields
and buttons Integrated maintenance planning with service intervals based on the current production hours Software Double Quick access to all important setting parameters Overview of all important media pressures and temperatures

Diagnosis of security systems

Direct access to the machine PLC for diagnostic purposes

Access to all important circuit diagram

Access to the chapters "Maintenance" and "Operation" of the operating
instructions Automatic recording of all process value changes made with corresponding
user assignment

Automatic recording of all malfunction and error messages

Evaluation with help of filters and search functions Quick access for remote maintenance support if necessary (remote
maintenance only possible after approval by the customer) Access management with user level

User level management for all input fields
and buttons Integrated maintenance planning with service intervals based on the current production hours Software Start Single Software Start Double